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Lockout - Tagout (LOTO)

OSHA requires employers to establish a Lockout Tagout program and use procedures for affixing appropriate lockout devices or tagout devices to energy isolating devices, and to otherwise disable machines or equipment to prevent unexpected energization, start up or release of stored energy in order to prevent injury to employees.

Material In the Members Area

  Program Material
Program
  Lockout - Tagout Program
 

Fact Sheet
 
About LOTO
 
  Forms & Documents
Audit
 
LOTO Program Audit Guide
Checklist
 
LOTO Checklist
Inspection
 
LOTO Inspection
Forms

  Lockout Tagout Survey
  Annual Program Review
  Training Certificate
  Employee Annual Re-certification
  Employee Observation Checklist
  Training Material
Video
  Lockout - Tagout Video
Outline
 
LOTO Training Outline
Handouts

  LOTO Training Handouts

Overheads
 
LOTO Training Overheads
Safety Talks
 
LOTO Safety Talk
Powerpoint
 
Lockout Tagout PowerPoint
Pamphlet

   MS Word & PDF Versions
Tech Sheet

  LOTO Technical Sheet
 

  Awareness
Supervisor Brief
 
LOTO Supervisor Brief
 
Controlling Hazardous Energy
Safety Session
  LOTO Safety Session
Management Brief
  
Controlling Hazardous Energy 
Poster

  Safety Poster Library - Equipment Safety
Safety Strip
 
Lockout
Crossword Puzzle

  Lockout Puzzle
 

Energy isolating device. A mechanical device that physically prevents the transmission or release of energy, including but not limited to the following: A manually operated electrical circuit breaker; a disconnect switch; a manually operated switch by which the conductors of a circuit can be disconnected from all ungrounded supply conductors, and, in addition, no pole can be operated independently; a line valve; a block; and any similar device used to block or isolate energy. Push buttons, selector switches and other control circuit type devices are not energy isolating devices. 

Lockout. The placement of a lockout device on an energy isolating device, in accordance with an established procedure, ensuring that the energy isolating device and the equipment being controlled cannot be operated until the lockout device is removed.

Lockout device. A device that utilizes a positive means such as a lock, either key or combination type, to hold an energy isolating device in the safe position and prevent the energizing of a machine or equipment. Included are blank flanges and bolted slip blinds.

Tagout. The placement of a tagout device on an energy isolating device, in accordance with an established procedure, to indicate that the energy isolating device and the equipment being controlled may not be operated until the tagout device is removed.

Tagout device. A prominent warning device, such as a tag and a means of attachment, which can be securely fastened to an energy isolating device in accordance with an established procedure, to indicate that the energy isolating device and the equipment being controlled may not be operated until the tagout device is removed.

 

 

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The OSHA standard covers the servicing and maintenance of machines and equipment in which the unexpected start up of machines or equipment, or release of stored energy could cause injury to employees.

Work on cord and plug connected electric equipment for which exposure to the hazards of unexpected start up of the equipment may be controlled by the unplugging of the equipment from the energy source and by the plug being under the exclusive control of the employee performing the servicing or maintenance.

Each Authorized Employee must have and use their own locks & tags -  these must be uniquely identifiable as lockout-tagout material and be identified to the specific worker.

Each year employers must:

Observe and document each authorized employee in a LOTO operation

Verify and document the accuracy of specific the LOTO procedures for each piece of equipment

 

LOTO Program Elements

Written Program

LOTO Procedure for all equipment

Training for employees

Each Authorized Employee issued separate locks & tags

Locks & Tags are standardized

Use Locks & Tags only for LOTO

Locks & Tags have identification of who placed them

Only the person who placed the lock may remove it

Authorized (Qualified) Employees are the only ones allowed to lock & tagout equipment or machinery

Definitions

Affected employee. An employee whose job requires him/her to operate or use a machine or equipment on which servicing or maintenance is being performed under lockout or tagout, or whose job requires him/her to work in an area in which such servicing or maintenance is being performed.

Authorized employee. A person who locks out or tags out machines or equipment in order to perform servicing or maintenance on that machine or equipment. An affected employee becomes an authorized employee when that employee's duties include performing servicing or maintenance covered under this section.