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Back Injury Prevention & Safety Program

Purpose
The purpose of this safety policy and procedure is to establish guidelines and procedures for implementing the [COMPANY] Back Protection Program. Back injuries represent the most common type of workers’ compensation claim. Jobs within our company with high rates of back injuries tend to be those requiring a great amount of manual load handling. Eliminating and/or minimizing back injuries can result in lower workers’ compensation costs and promote the well-being of employees. It is the policy of our company to provide a place of employment that is free from recognized hazards that cause or are likely to cause death or serious physical harm to employees or the public. Therefore, management will administer a back protection program and at risk employees will receive the required training. When lifting hazards exist that cannot be eliminated, then engineering practices, administrative practices, safe work practices, Personal Protective Equipment (PPE), and additional training regarding Back Protection will be implemented. These measures will be implemented to minimize those hazards to ensure the safety of employees and the public.

Definitions

Behavior Modification - Changing an employee’s action or motions from a negative, accident/injury prone behavior to a positive, safe action or motion.

Mechanical Equipment - Any device designed to aid in moving material including cranes, hand trucks, pallet jacks, forklifts, etc.

Lifting Belt - A support designed for the lumbar area of the lower back to provide additional support when lifting.

Risk Factors - Exposures and personal characteristics that affect an individual’s chances of experiencing pain associated with lifting related injuries to the back.

Responsibilities

Managers/Unit Heads - Managers/Unit Heads are responsible for ensuring that adequate funds are available and budgeted for the purchase of equipment and supplies to aid in minimizing lifting related back injuries. They will also be responsible for identifying the employees affected by this safety policy and procedure.  Managers/Unit Heads will obtain and coordinate the required training for the affected employees. Managers/Unit Heads will also ensure compliance through their auditing process.

Supervisors - Supervisors will be responsible for communicating appropriate needs to managers/unit heads and/or supervisors. Supervisors will ensure that employees are properly trained before using lifting belts and that they are being worn properly. Supervisors will ensure that no employee is required to lift beyond his or her capabilities. Upon request, employees are to receive assistance in lifting.

Employees - Employees are to report any unsafe act associated with this policy to their supervisors. Employees are to report any injury to their immediate supervisors. Employees that are assigned lifting belts are to maintain them and have them replaced when torn or frayed. Employees must attend the company Back Safety Training program before being authorized to use lifting belts or related personal protective equipment.

Safety Department - Safety Department will provide prompt assistance to managers/unit heads, supervisors, or others as applicable on any matter concerning this safety policy and procedure. Safety will assist in developing or securing the required training and will provide Back Safety training at the request of managers/unit heads. Safety will also work with Purchasing Departments ensure that all newly purchased lifting related equipment and supplies comply with current safety regulations. Additionally, Safety will provide consultative and audit assistance to ensure effective implementation of this safety policy and procedure.

 

Training
Employees who perform manual lifting shall attend Back Safety training on proper lifting techniques. Back belts are not to be used or assigned to employees until they complete the Back Safety training. Training shall be provided upon initial employment and/or new job assignment. Periodic refresher training shall be conducted at the discretion of the supervisor. Training will include, but is not limited to, proper lifting techniques, proper use of the back belt, injury prevention, and behavior modification.

Risk Factors
There are major differences in the ability of individuals to withstand lifting and other demanding physical labor. Because back pain results from different circumstances, an individual’s exposure and personal characteristics affect his or her chances of experiencing lifting related back injuries. Work related risk factors have been identified from various studies and include:

• Heavy lifting and heavy work

• Frequent lifting

• Lifting loads near one’s strength capacity

• Occasional very stressful load handling

• Sudden unforeseen events (accidents)

• Prolonged standing or sitting

• Other suspected risk factors, including whole body vibration, pushing, pulling, carrying, twisting, and bending

• Employee’s physical condition

Other personal factors that make certain individuals more susceptible to back injury are not included in the above list. Those jobs and tasks that have several or many of the above risk factors should receive a higher priority in assessing your operation’s back injury risks.

Identifying Jobs with Risk Factors

Focusing on the more significant problem areas of back injury potential is the most cost-effective approach in examining the jobs and tasks in your operation. A two-stage prioritizing scheme is recommended when examining your manual lifting operations. First, identify those jobs that involve many of the risk factors. Second, for those identified jobs, specific lifting tasks should be singled out for further analysis. This program includes forms to identify jobs and specific lifting tasks at higher risk levels of lifting related back injuries. Once these specific lifting tasks are identified, the Lifting Task Analysis should be used to quantitatively assess those lifting tasks.

Minimizing Lifting Related Back Injuries

Once specific lifting tasks are identified and assessed, if required, examine options to eliminate or minimize those lifting related back injuries. Look at:

• Elimination of the lifting

• Substitution of the nature of task, if elimination is not possible

• Control stress level imposed on the back when lifting if the two previous approaches do not work

Back Protection Flow Chart

This is the FIRST part of this Written Safety Program
The rest of this program can be found in the Members Area

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