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Permit required Confined Space Safety Program

Table of Contents

 

I.                    Objective

II.                 Background

III.               Assignment of Responsibility

A.     Employer

B.     Program Manager

C.     Entry Supervisors

D.     Attendants

E.      Rescue Team

F.      Entrants/Affected Employees

IV.              Training

A.     Training Frequency

B.     General Training

C.     Specific Training

D.     Verification of Training

V.                 Identification of Hazards and Evaluation of Confined Spaces

A.     Survey

B.     Hazard Reevaluation

C.     Pre-Entry Hazard Assessment

D.     Hazard Controls

VI.              Entry Permits

A.     Key Elements of Entry Permits

B.     Permit Scope and Duration

VII.            Entry Procedures

A.     Prior to Entry

B.     Opening a Confined Space

C.     Atmospheric Testing

D.     Isolation and Lockout/Tagout Safeguards

E.      Ingress/Egress Safeguards

F.      Warning Signs and Symbols

VIII.         Emergency Response

A.     Emergency Response Plan

B.     Retrieval Systems and Methods of Non-Entry Rescue

IX.              Attachment, Sample Process Duty Roster

 


 

Confined Space Program

For

Company Name

 

I.                   OBJECTIVE

 

The purpose of Company Name’s Confined Space Program is to set procedures that will ensure workers safe entry into confined spaces and permit-required confined spaces to perform routine tasks associated with their employment. This procedure is designed to provide the minimum safety requirements in accordance with the Occupational Safety and Health Administration’s (OSHA) Confined Space Standard, 1910.146.

 

II.                BACKGROUND

 

A confined space is defined as any location that has limited openings for entry and egress, is not intended for continuous employee occupancy, and is so enclosed that natural ventilation may not reduce air contaminants to levels below the threshold limit value (TLV).  Examples of confined spaces include:  manholes, stacks, pipes, storage tanks, trailers, tank cars, pits, sumps, hoppers, and bins. Entry into confined spaces without proper precautions could result in injury, impairment, or death due to:

 

A.     an atmosphere that is flammable or explosive;

B.     lack of sufficient oxygen to support life;

C.     contact with or inhalation of toxic materials; or

D.     general safety or work area hazards such as steam or high pressure materials.

 

III.             ASSIGNMENT OF RESPONSIBILITY

 

A.     Employer

 

In administering this Confined Space Program, Company Name will:

 

1.      Monitor the effectiveness of the program.

2.      Provide atmospheric testing and equipment as needed.

3.      Provide personal protective equipment as needed.

4.      Provide training to affected employees and supervisors.

5.      Provide technical assistance as needed.

6.      Preview and update the program on at least an annual basis or as needed.

 

B.     Program Manager

 

Responsible Person is responsible for managing the Confined Space Program, and shall:

 

1.      Ensure that a list of confined spaces at all Company Name worksites is maintained.

2.      Ensure that canceled permits are reviewed for lessons learned.

3.      Ensure training of personnel is conducted and documented.

4.      Coordinate with outside responders.

5.      Ensure that equipment is in compliance with standards.

6.      Ensure that the Responsible Person in charge of confined space work shall:

 

a.       Ensure requirements for entry have been completed before entry is authorized.

b.      Ensure confined space monitoring is performed by personnel qualified and trained in confined space entry procedures.

c.       Ensure a list of monitoring equipment and personnel qualified to operate the equipment is maintained by the Safety and Occupational Health Office.

d.      Ensure that the rescue team has simulated a rescue in a confined space within the past twelve (12) months.

e.       Know the hazards that may be faced during entry, including the mode (how the contaminant gets into the body), signs or symptoms, and consequences of exposure.

f.        Fill out a permit.

g.       Determine the entry requirements.

h.       Require a permit review and signature from the authorized Entry Supervisor.

i.         Notify all involved employees of the permit requirements.

j.        Post the permit in a conspicuous location near the job.

k.      Renew the permit or have it reissued as needed (a new permit is required every shift).

l.         Determine the number of Attendants required to perform the work.

m.     Ensure all Attendant(s) know how to communicate with the entrants and how to obtain assistance.

n.       Post any required barriers and signs.

o.      Remain alert to changing conditions that might affect the conditions of the permits (i.e., require additional atmospheric monitoring or changes in personal protective equipment).

p.      Change and reissue the permit, or issue a new permit as necessary.

q.      Ensure periodic atmospheric monitoring is done according to permit requirements.

r.        Ensure that personnel doing the work and all support personnel adhere to permit requirements.

s.       Ensure the permit is canceled with the work is done.

t.        Ensure the confined space is safely closed and all workers are cleared from the area.

 

C.     Entry Supervisors

 

Responsible Person(s) shall serve as the Entry Supervisor(s), and shall be qualified and authorized to approved confined space entry permits. The Entry Supervisor(s) shall be responsible for:

 

1.      Determining if conditions are acceptable for entry.

2.      Authorizing entry and overseeing entry operations.

3.      Terminating entry procedures as required.

4.      Serving as an Attendant, as long as the person is trained and equipped appropriately for that role.

5.      Ensuring measures are in place to keep unauthorized personnel clear of the area.

6.      Checking the work at least twice a shift to verify and document permit requirements are being observed (more frequent checks shall be made if operations or conditions are anticipated that could affect permit requirements).

7.      Ensuring that necessary information on chemical hazards is kept at the worksite for the employees or rescue team.

8.      Ensuring a rescue team is available and instructed in their rescue duties (i.e., an onsite team or a prearranged outside rescue service).

9.      Ensuring the rescue team members have current certification in first aid and cardiopulmonary resuscitation (CPR).

 

D.     Attendants

 

Responsible Person(s) shall function as an Attendant(s) and shall be stationed outside of the confined workspace. The Attendant(s) shall:

 

1.      Be knowledgeable of, and be able to recognize potential confined space hazards.

2.      Maintain a sign-in/sign-out log with a count of all persons in the confined space, and ensure all entrants sign in and out.

3.      Monitor surrounding activities to ensure the safety of personnel.

4.      Maintain effective and continuous communication with personnel during confined space entry, work, and exit.

5.      Order personnel to evacuate the confined space if he/she:

 

a.       observes a condition which is not allowed on the entry permit;

b.      notices the entrants acting strangely, possibly as a result of exposure to hazardous substances;

c.       notices a situation outside the confined space which could endanger personnel;

d.      notices a hazard within the confined space that has not been previously recognized or taken into consideration;

e.       must leave his/her work station; or

f.        must focus attention on the rescue of personnel in some other confined space that he/she is monitoring.

 

6.      Immediately summon the Rescue Team if crew rescue becomes necessary.

7.      Keep unauthorized persons out of the confined space, order them out, or notify authorized personnel of an unauthorized entry.

 

E.      Rescue Team

 

The Rescue Team members shall:

 

1.      Complete a training drill using mannequins or personnel in a simulation of the confined space prior to the issuance of an entry permit for any confined space and at least annually thereafter.

2.      Respond immediately to rescue calls from the Attendant or any other person recognizing a need for rescue from the confined space.

3.      In addition to emergency response training, receive the same training as that required of the authorized entrants.

4.      Have current certification in first aid and CPR.

 

F.      Entrants/Affected Employees

 

Employees who are granted permission to enter a confined space shall:

 

1.      Read and observe the entry permit requirements.

2.      Remain alert to the hazards that could be encountered while in the confined space.

3.      Properly use the personal protective equipment that is required by the permit.

4.      Immediately exit the confined space when:

 

a.       they are ordered to do so by an authorized person;

b.      they notice or recognize signs or symptoms of exposure;

c.       a prohibited condition exists; or

d.      the automatic alarm system sounds.

 

5.      Alert Attendant(s) when a prohibited condition exists and/or when warning signs or symptoms of exposure exist.

 

IV.              TRAINING

 

Company Name shall provide training so that all employees whose work is regulated by this Confined Space Program acquire the understanding, knowledge, and skills necessary for the safe performance of their duties in confined spaces.

 

A.     Training Frequency

 

Responsible Person shall provide training to each affected employee:

 

1.      before the employee is first assigned duties within a confined space;

2.      before there is a change in assigned duties;

3.      when there is a change in permit space operations that presents a hazard for which an employee has not been trained; and

4.      when Company Name has reason to believe that there are deviations from the confined space entry procedures required in this program, or that there are inadequacies in the employee’s knowledge or use of these procedures.

 

The training shall establish employee proficiency in the duties required in this program, and shall introduce new or revised procedures, as necessary, for compliance with this program.

 

B.     General Training

 

All employees who will enter confined spaces shall be trained in entry procedures. Personnel responsible for supervising, planning, entering, or participating in confined space entry and rescue shall be adequately trained in their functional duties prior to any confined space entry. Training shall include:

 

1.      Explanation of the general hazards associated with confined spaces.

2.      Discussion of specific confined space hazards associated with the facility, location, or operation.

3.      Reason for, proper use, and limitations of personal protective equipment and other safety equipment required for entry into confined spaces.

4.      Explanation of permits and other procedural requirements for conducting a confined space entry.

5.      A clear understanding of what conditions would prohibit entry.

6.      Procedures for responding to emergencies.

7.      Duties and responsibilities of the confined space entry team.

8.      Description of how to recognize symptoms of overexposure to probable air contaminants in themselves and co-workers, and method(s) for alerting the Attendant(s).

 

Refresher training shall be conducted as needed to maintain employee competence in entry procedures and precautions.

 

C.     Specific Training

 

1.      Training for atmospheric monitoring personnel shall include proper use of monitoring instruments, including instruction on the following:

 

a.       proper use of the equipment;

b.      calibration of equipment;

c.       sampling strategies and techniques; and

d.      exposure limits (PELs, TLVs, LELs, UELs, etc.).

 

2.      Training for Attendants shall include the following:

 

a.       procedures for summoning rescue or other emergency services; and

b.      proper utilization of equipment used for communicating with entry and emergency/rescue personnel.

 

3.      Training for Emergency Response Personnel shall include:

 

a.       rescue plan and procedures developed for each type of confined space that is anticipated to be encountered;

b.      use of emergency rescue equipment;

c.       first aid and CPR techniques; and

d.      work location and confined space configuration to minimize response time.

 

D.     Verification of Training

 

Periodic assessment of the effectiveness of employee training shall be conducted by Responsible Person. Training sessions shall be repeated as often as necessary to maintain an acceptable level of personnel competence.

 

V.                 IDENTIFICATION OF HAZARDS AND EVALUATION OF CONFINED SPACES

 

A.     Survey

 

Responsible Person shall ensure a survey of the worksite is conducted to identify confined spaces. This survey can be partially completed from initial and continuing site characterizations, as well as other available data (i.e., blueprints and job safety analyses). The purpose of the survey is to develop an inventory of those locations and/or equipment at Company Name that meet the definition of a

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