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Machine and Equipment Workplace Safety Program

 

Purpose

The Machine Guard Program is designed to protect Employees from hazards of moving machinery. All hazardous areas of a machine shall be guarded to prevent accidental "caught in" situations. References: General Requirements for all Machines (29 CFR 1910.212), Woodworking Machinery (29 CFR 1910.213), Abrasive Wheels (29 CFR 1910.215), Power Presses (29 CFR 1910.217), Power Transmission (29 CFR 1910.219).

Responsibilities

Management

  • Ensure all machinery is properly guarded
  • Provide training to employees on machine guard rules
  • Ensure new purchased equipment meets the machine guard requirements prior to use

Supervisors

  • Train assigned employees on the specific machine guard rules in their areas
  • Monitor and inspect to ensure machine guards remain in place and functional
  • Immediately correct machine guard deficiencies

Employees

  • Do not remove machine guards unless equipment if locked and tagged
  • Replace machine guards properly
  • Report machine guard problems to supervisors immediately
  • Do not operate equipment unless guards are in place and functional
  • Only trained and authorized employees may remove machine guards

 

Definition of Terms

1. Guards: Barriers that prevent Employees from contact with moving portions or parts of exposed machinery or equipment which could cause physical harm to the Employees.

2. Enclosures: Mounted physical barriers which prevent access to moving parts of machinery or equipment.

3. Point-of-Operation: The area on a machine or item of equipment, where work is being done and material is positioned for processing or change by the machine.

4. Power Transmission: Any mechanical parts which transmit energy and motion from a power source to the point-of-operation. Example: Gear and chain drives, cams, shafts, belt and pulley drives and rods. NOTE: Components which are (7) feet or less from the floor or working platform shall be guarded.

5. Nip Points: In-Running Machine or equipment parts, which rotate towards each other, or where one part rotates toward a stationery object.

6. Shear points: The reciprocal (back and forth) movement of a mechanical part past a fixed point on a machine.

7. Rotating Motions an exposed mechanism are dangerous unless guarded. Even a smooth, slowly rotating shaft or coupling can grasp clothing or hair upon contact with the skin and force an arm or hand into a dangerous position. Affixed or hinged guard enclosure protects against this exposure.

8. Reciprocating: Reciprocating motions are produced by the back and fourth movements of certain machine or equipment parts. This motion is hazardous, when exposed, offering pinch or shear points to an Employee. A fixed enclosure such as a barrier guard is an effective method against this exposure.

9. Transverse Motions: Transverse motions are hazardous due to straight line action and in-running nip points. Pinch and shear points also are created with exposed machinery and equipment parts operating between a fixed or other moving object. A fixed or hinged guard enclosure provides protection against this exposure.

10. Cutting Actions: Cutting action results when rotating, reciprocating, or transverse motion is imparted to a tool so that material being removed is in the form of chips. Exposed points of operation must be guarded to protect the operator from contact with cutting hazards, being caught between the operating parts and from flying particles and sparks.

11. Shearing Action: The danger of this type of action lies at the point of operation where materials are actually inserted, maintained and withdrawn. Guarding is accomplished through fixed barriers, interlocks, remote control placement (2 hand controls), feeding or ejection.

Hazards - use of machinery or equipment with inadequate guards or damaged controls can result in:

  • Amputation
  • Skin Burns
  • Cuts & fractures
  • Death

Hazard Controls - controls used to prevent exposure to moving or energized machine parts includes:

  • Machine guards
  • Interlocks
  • Presence sensing devices
  • Gates
  • Two-hand controls
  • Employee training

Machine Guarding Requirements

1. Guards shall be affixed to the machine where possible and secured.

2. A guard shall not offer an accident hazard in itself.

3. The point-of-operation of machines whose operation exposes an Employee to injury shall be guarded.

4. Revolving drums, barrels and containers shall be guarded by an enclosure which is interlocked with the drive mechanism.

5. When periphery of fan blades are less than 7 feet above the floor or working level the blades shall be

 

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